Semiconductor technology and circuit techniques for high-performance MHz-range power converters

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Abstract/Contents

Abstract
Conventional power converters contain semiconductor devices switching in the tens to hundreds of kilohertz (kHz) range. Extending the switching frequency to the multi-MHz range brings opportunities to reduce the size and weight of power converters as the energy storage requirements decrease. Additionally, MHz-frequency power converters and amplifiers enable new applications such as plasma generators for semiconductor processing equipment, medical sanitation, and CO2 reforming. Despite these promises and opportunities, building efficient power converters at much higher frequencies still poses a significant challenge. In MHz-frequencies, wide bandgap (WBG) semiconductor devices, such as gallium nitride (GaN) and silicon carbide (SiC), have the potential to improve the performance of these systems as they have orders of magnitude lower specific on-resistance compared to silicon (Si) devices. One of the main issues is the soft-switching Coss losses in WBG devices, which have not been previously well-studied and modeled in the literature, and these losses significantly degrade the efficiency of power converters. We present the measurement results and techniques to characterize the Coss losses in wide bandgap devices, as well as discuss the physical root causes of these losses in SiC power devices. In addition to the Coss losses, effectively utilizing SiC MOSFETs poses a challenge, as designing fast transitioning and low loss gate drivers at MHz frequencies is difficult. As a solution, we develop resonant gate drivers that can drive SiC MOSFETs up to 30 MHz while conserving over five times as much gating power compared to available commercial counterparts. Lastly, we utilize these WBG devices in broadband power amplifier demonstrations suitable for radiofrequency (RF) plasma generation applications at 13.56 MHz. To achieve high performance across broadband, we employ various RF circuit techniques including reactance compensation, phase-switched impedance modulation, and power combining. As a result, these amplifiers showcase some of the highest efficiencies published in the literature, including over 90% across a 4 MHz bandwidth for a 300 W system and over 95% efficiency across 4 MHz for a 1 kW system.

Description

Type of resource text
Form electronic resource; remote; computer; online resource
Extent 1 online resource.
Place California
Place [Stanford, California]
Publisher [Stanford University]
Copyright date 2022; ©2022
Publication date 2022; 2022
Issuance monographic
Language English

Creators/Contributors

Author Tong, Zikang
Degree supervisor Rivas-Davila, Juan
Thesis advisor Rivas-Davila, Juan
Thesis advisor Perreault, David J
Thesis advisor Plummer, James D
Degree committee member Perreault, David J
Degree committee member Plummer, James D
Associated with Stanford University, Department of Electrical Engineering

Subjects

Genre Theses
Genre Text

Bibliographic information

Statement of responsibility Zikang Tong.
Note Submitted to the Department of Electrical Engineering.
Thesis Thesis Ph.D. Stanford University 2022.
Location https://purl.stanford.edu/zj795xb5064

Access conditions

Copyright
© 2022 by Zikang Tong
License
This work is licensed under a Creative Commons Attribution Non Commercial 3.0 Unported license (CC BY-NC).

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