Overcoming challenges to incorporation of inertial sensors in an epitaxial encapsulation process

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Abstract/Contents

Abstract
This work presents a deep investigation of one of the primary challenges to fabricating high performance inertial sensors - stiction. We begin with a summary of what stiction is, and a review of some of the past work understanding this problem and ways to over come it. We continue with a discussion of how the problem manifests itself in the Stanford Epi-Seal process, and the particular considerations of this problem. Our work begins with an experimental investigation of the process and in-use stiction problems in our devices. We develop design guidelines to assist future designers based upon the results of the experiments. Furthermore, we investigate the causes of stiction, and suggest ways in which the baseline process stiction may be improved in future work. A result of this investigation is a more formal understanding of stiction, and a reliable set of test structures and processes. We utilize the methodologies developed in the first experimental section, along with the test procedures to develop anti-stiction solutions. We first examine the common anti-stiction solutions, and determine that they are not applicable to the epi-seal process. Instead we thoroughly investigate mechanical structures which help dramatically reduce the stiction. We also develop models of the device behavior and adhesion which help us extend our understanding of stiction and make predictive assessments in the future. The epi-seal process presents an interesting platform for harsh environment devices. We examine the behavior of the principal failure mode (stiction) at high temperatures and under high-g shock inertial impacts. We demonstrate the suitability of the devices, and investigate some surprising results that emerge. We also investigate some other device parameters under these conditions. Lastly, we describe some of the high-speed, time-domain measurement systems used to collect the data used throughout this work. We briefly discuss the operational principle of several typical MEMS characterization tools, and outline the benefits and limitations. We compare these to data analysis techniques in the time domain, and show how many of the same techniques are used, but with different constraints.

Description

Type of resource text
Form electronic resource; remote; computer; online resource
Extent 1 online resource.
Place California
Place [Stanford, California]
Publisher [Stanford University]
Copyright date 2018; ©2018
Publication date 2018; 2018
Issuance monographic
Language English

Creators/Contributors

Author Heinz, David B
Degree supervisor Kenny, Thomas William
Thesis advisor Kenny, Thomas William
Thesis advisor Senesky, Debbie
Thesis advisor Tang, Sindy (Sindy K.Y.)
Degree committee member Senesky, Debbie
Degree committee member Tang, Sindy (Sindy K.Y.)
Associated with Stanford University, Department of Mechanical Engineering.

Subjects

Genre Theses
Genre Text

Bibliographic information

Statement of responsibility David B. Heinz.
Note Submitted to the Department of Mechanical Engineering.
Thesis Thesis Ph.D. Stanford University 2018.
Location electronic resource

Access conditions

Copyright
© 2018 by David Heinz
License
This work is licensed under a Creative Commons Attribution Non Commercial 3.0 Unported license (CC BY-NC).

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